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Steel wire drawing machine

The machine is for the high carbon steel wire production, such as spring wire, bead wire etc. Spooler take-up or vertical take-up is adopted as customer.

Classification:

Steel wire drawing machine

Keywords: metal wire products equipment


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Product Description

The machine is for the high carbon steel wire production, such as spring wire, bead wire etc.
Spooler take-up or vertical take-up is adopted as customer.

 

Machine type

LZ-12/600 + XB600 coiler

LZ-9/450+XB450 coiler

Capstan Dia.

600mm×12+600mm×1

450mm×12+450mm×1

Draw No.

12

9

Material to drawing

High carbone steel wire rod, with C percentage 0.4%-0.82%

Material treatment

acid pickling and phosphating

Max.Inlet Diameter

Φ6.5mm-Φ5.5mm

Φ4.3mm-Φ5.5mm

Min.Outlet Diameter

Φ2.0mm-Φ2.8mm

Φ1.2mm-Φ1.8mm

U.T.S.

less than 1350Mpa

Max. Compres. Ratio

93%

85%

Max. Average. Ratio

20%

19%

Max. mechanical speed

10m/s

12m/s

Transmission

A.C.Motor with gearbox

Motor power

37KW×12

18.5KW×9

Capstan mounting

Vertical

Dancer between capstans

Loop-type dancer which is good for high carbon wire straightness

Wire-touching parts

Coated with TC

Capstan

Coated with TC, HRC≥ 60, Broadside capstan is designed to prevent
drawing lubricant falling into cooling water system

Capstan cooling

Aluminoum-alloys water cooling sleeve with narrow gap

Cooling water volume

Water flow 1.5 tons per capstan per hour

Die size

Φ40mm×44 Paramount-type pressure die

Die box

the diebox is made of cast steel, all direction adjustable,
first die-box is set with big volume, all die-boxes are with mixer,

Die cooling

Direct water cooling

Dancer

Inner dancer included

Safty Device

safety door and emergency rope

Braking

pneumatic braking

Electrical cabinet

Rittale type with IP54

Electrical system

PROFIBUS-DP

PLC

Siemens PLC

Touch screen

Siemens 5.7'

Low voltage product

Schneider

Inverter

YASKAWA

Dancer displacemnet Sensor

Schneider

Steam cleaning and
anti-rust oiling

De-greasing, cleaning, anti-rust oiling and wipper

Take-up wire diameter

Φ1.0mm-Φ2.8mm

De-greasing pump power

1.1KW

Water cleaning motor power

0.18KW

Temperature control

Automatic temperature control

Anti-rust oil spraying

Oil droping by Peristaltic pump, with felt oiling

Dead-block coiler type

XB-600

XB-450

Coiler capstan diameter

Φ600mm

Φ450mm

Take-up wire diameter

Φ1.8mm-Φ2.5mm

Φ1.8mm-Φ2.5mm

Take-up wire weight

300-500kgs

200-400kgs

Coiler main motor

37KW

22KW

Die on coiler

Die on capstan included for wire straightness adjustment

Max. take-up speel

10m/s

12m/s

Speed control

Sychronous with wire drawing machine

Braking system

Pneumatic caliper brake

Cooling water supply

≥ 3bar

Compressed air supply

≥ 6bar

Control sytem

Wire drawing machine control system

Machine direction

from left to right or as per customer requiremnt

Machine colar

Main body:RAL7024, Interior color RAL7032, Cover RAL7035

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