Steel wire drawing machine
The machine is for the high carbon steel wire production, such as spring wire, bead wire etc. Spooler take-up or vertical take-up is adopted as customer.
Classification:
Steel wire drawing machine
Keywords: metal wire products equipment
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Product Description
The machine is for the high carbon steel wire production, such as spring wire, bead wire etc.
Spooler take-up or vertical take-up is adopted as customer.
Machine type |
LZ-12/600 + XB600 coiler |
LZ-9/450+XB450 coiler |
Capstan Dia. |
600mm×12+600mm×1 |
450mm×12+450mm×1 |
Draw No. |
12 |
9 |
Material to drawing |
High carbone steel wire rod, with C percentage 0.4%-0.82% |
|
Material treatment |
acid pickling and phosphating |
|
Max.Inlet Diameter |
Φ6.5mm-Φ5.5mm |
Φ4.3mm-Φ5.5mm |
Min.Outlet Diameter |
Φ2.0mm-Φ2.8mm |
Φ1.2mm-Φ1.8mm |
U.T.S. |
less than 1350Mpa |
|
Max. Compres. Ratio |
93% |
85% |
Max. Average. Ratio |
20% |
19% |
Max. mechanical speed |
10m/s |
12m/s |
Transmission |
A.C.Motor with gearbox |
|
Motor power |
37KW×12 |
18.5KW×9 |
Capstan mounting |
Vertical |
|
Dancer between capstans |
Loop-type dancer which is good for high carbon wire straightness |
|
Wire-touching parts |
Coated with TC |
|
Capstan |
Coated with TC, HRC≥ 60, Broadside capstan is designed to prevent |
|
Capstan cooling |
Aluminoum-alloys water cooling sleeve with narrow gap |
|
Cooling water volume |
Water flow 1.5 tons per capstan per hour |
|
Die size |
Φ40mm×44 Paramount-type pressure die |
|
Die box |
the diebox is made of cast steel, all direction adjustable, |
|
Die cooling |
Direct water cooling |
|
Dancer |
Inner dancer included |
|
Safty Device |
safety door and emergency rope |
|
Braking |
pneumatic braking |
|
Electrical cabinet |
Rittale type with IP54 |
|
Electrical system |
PROFIBUS-DP |
|
PLC |
Siemens PLC |
|
Touch screen |
Siemens 5.7' |
|
Low voltage product |
Schneider |
|
Inverter |
YASKAWA |
|
Dancer displacemnet Sensor |
Schneider |
|
Steam cleaning and |
De-greasing, cleaning, anti-rust oiling and wipper |
|
Take-up wire diameter |
Φ1.0mm-Φ2.8mm |
|
De-greasing pump power |
1.1KW |
|
Water cleaning motor power |
0.18KW |
|
Temperature control |
Automatic temperature control |
|
Anti-rust oil spraying |
Oil droping by Peristaltic pump, with felt oiling |
|
Dead-block coiler type |
XB-600 |
XB-450 |
Coiler capstan diameter |
Φ600mm |
Φ450mm |
Take-up wire diameter |
Φ1.8mm-Φ2.5mm |
Φ1.8mm-Φ2.5mm |
Take-up wire weight |
300-500kgs |
200-400kgs |
Coiler main motor |
37KW |
22KW |
Die on coiler |
Die on capstan included for wire straightness adjustment |
|
Max. take-up speel |
10m/s |
12m/s |
Speed control |
Sychronous with wire drawing machine |
|
Braking system |
Pneumatic caliper brake |
|
Cooling water supply |
≥ 3bar |
|
Compressed air supply |
≥ 6bar |
|
Control sytem |
Wire drawing machine control system |
|
Machine direction |
from left to right or as per customer requiremnt |
|
Machine colar |
Main body:RAL7024, Interior color RAL7032, Cover RAL7035 |
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