DS-3E type Re-spooling machine

1 Usage This machine is applied for layer winding re-spooling of welding wire such as MIG welding wire, stainless wire, aluminum alloy wire, flux cored welding wire, and titanium wire. It is to rewind wire from a metal bobbin onto a plastic spool or wire spool in layer winding forms to provide continuous pay-off for automatic welding.

Classification:

Layer winding machine,Respooling line, Pail packer

Keywords: metal wire products equipment

Product Description

1 Usage

This machine is applied for layer winding re-spooling of welding wire such as MIG welding wire, stainless wire, aluminum alloy wire, flux cored welding wire, and titanium wire.

It is to rewind wire from a metal bobbin onto a plastic spool or wire spool in layer winding forms to provide continuous pay-off for automatic welding.

2 Composition

The production line consists of a take-up unit, a pay-off unit, a dancer, and an electrical cabinet.

3 Technical details

Technical Item	Specification
Wire Diameter	Φ0.8mm-Φ2.0mm
Winding Speed	Max. winding speed 28m/s, Actual running speed depends on wire diameter, wire roundness quality control, plastic spool quality, and pay-off spool size
Wire straightening device	Two sets of wire straightening devices are provided, one set for wireΦ1.2mm-Φ2.0mm, another set is for wire diameter Φ2.0mm-Φ3.0mm
Take up main motor power	11KW synchronous servo motor, brand INOVANCE
Traverse	Controlled by two servo motors with different directions, Adjustable as different wire diameter Motor power 1KW+0.4KW, motor brand INOVANCE
Take-up spool clamping	Clamping & Dis-clamping movement driven by high precision hyperboloid gear reducer, torque adjustable suitable for plastic spool width difference.
Clamping motor power	2.9KW servo motor, brand INOVNACE
Take-up spool type and size	Plastic spool Φ300、Φ270 with hole diameter Φ52mm
Automatic weighting	The automatic weighting function included an automatic stop at target weight
Tangle error rectifying function	Automatic testing and recognizing tangle error, automatic stop, automatic unwinding, automatic re-spooling, automatic stop at target weight setting.
Unloading the finished spool function	Automatic and manual unloading functions are optional For plastic spool type SD270, SD300, automatic unloading is adopted, Automatic push, automatic carrying spool, automatic transport to conveyer, extendable to customer automatic packing and stacking system
Bearing cooling function	For the take-up main shaft, an oil cooling system is adopted for high-speed running bearing, to enhance the bearing lifetime.
Safety door	Safety doors are set for all units, doors are forbidden to open while the machine is running at high speed, to ensure operator’s personal safety.
Control system	Cantilever-type operation panel, with HMI inputting
Take-up unit size	Length 2000mm× Width1500mm×height1600mm
Production line size	Length 6700mm×Width2385mm×height1800mm
Conveyor outside length	800mm