DS-3F-II type Automatic re-spooling machine

Purpose: Re-spooling for welding wire such as CO2 wire, stainless wire, aluminum wire, brazing wire, flux cored wire etc.

Classification:

Layer winding machine,Respooling line, Pail packer

Keywords: metal wire products equipment

Product Description

Purpose: Re-spooling for welding wire such as CO2 wire, stainless wire, aluminum wire, brazing wire, flux cored wire etc.

Technical data:

Wire diameter:　Φ0.8mm—Φ1.6mm

Winding speed: 28-30m/s

Spool size: up to 300mm

Automatic for: loading empty spool, hooking wire head, precision layer respooling, cutting wire and hooking wire end, spool exchanging, finished wire spool transporting.

Technical Item	Specification
Wire Diameter	Φ0.8mm, Φ1.0mm, Φ1.2mm, Φ1.6mm
Automatic Function	Automatic hole alignment Automatic loading empty spool Automatic hooking start end Automatic stop for target weight Automatic cutting and hooking Automatic unload full spool Automatic overturn Automatic moving to conveyor
Automatic labeling function	Automatic laser labeling device included, labeling completed before winding, Computer controlled and input with keyboard
Failure recover function	Automatic detecting winding failure Automatic stop for failure Automatic unwinding and recovery
Empty spool feeding	6 pcs empty feeding every time
Winding Speed	Max. winding speed 28m/s, Actual running speed depends on wire diameter, wire roundness quality control, plastic spool quality, and pay-off spool size
Capacity	For Φ1.2mm, 20kg/spool, capacity 24 spools/hour For Φ1.0mm, 20kg/spool, capacity 16 spools/hour For Φ1.2mm, 20kg/spool, capacity 14 spools/hour The wire diameter and roundness should match with plastic spool groove shaping ForΦ1.6mm, speed less by 20%
Plastic spool	Φ270mm×105mm×Φ52mm
Take-up main motor power	11KW synchronous servo motor, brand INOVANCE
Traverse	Controlled by two servo motor with different direction, Adjustable as different wire diameter Motor power 1KW+0.4KW, motor brand INOVANCE
Take-up spool clamping	Clamping & Dis-clamping movement driven by high precision hyperboloid gear reducer, torque adjustable suitable for plastic spool width difference.
Clamping motor power	2.9KW servo motor, brand INOVNACE
Take-up spool type and size	Plastic spool Φ300、Φ270 with hole diameter Φ52mm Wire spool type BS.300 and K300 (Fixture optional and purchased separately)
Automatic weighting	Automatic weighting function included, automatic stop at target weight
Tangle error rectifying function	Automatic testing and recognize tangle error, automatic stop, automatic unwinding, automatic re-spooling, automatic stop at target weight setting.
Unloading finished spool function	Automatic and manual unloading functions are optional. 1 for plastic spool type SD270, SD300, automatic unloading is adopted, Automatic push, automatic carrying spool, automatic transport to conveyer, extendable to customer automatic packing and stacking system
Bearing cooling function	For take-up main shaft, oil cooling system is adopted for high-speed running bearing, to enhance bearing lifetime.
Safety door	Safety doors are set for all units, doors are forbidden to open while machine is running at high speed, to ensure operator personal safety.
Control system	Cantilever type operation panel, with HMI inputting
Take-up unit size	Length 7600mm× Width2600mm×height2400mm
Take-up weight	2660kgs