Co2 Welding wire wet drawing machine
Classification:
wet drawing machine
Mig/Co2/SAW Welding wire production line
Keywords: metal wire products equipment
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Product Description
Fine drawing machine: ZWF-800 pay-off machine + 1 front tension controller (dancer wheel 1 installed on the feeding machine frame) + 1 water tank wire drawing machine + 1 LD1/450 polishing machine + 1 rear tension controller (dancer wheel 2) + 1 ZWS-800 take-up machine and electrical control system; the copper-plated semi-finished products from the previous process can be used to produce Φ0.8 - 1.6mm copper-plated gas shielded welding wire.
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No. |
Items |
Specifications |
Remarks |
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ZWF-800 pay-off machine + dancer 1# |
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1 |
Photos |
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2 |
Parking brake |
Pneumatic brakes |
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3 |
Adaptive wire diameter |
Φ3.0mm to -Φ1.8 mm |
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4 |
Pay-off spool size |
Φ800mm(outer diameter) x Φ450mm(inner diameter) x 680mm |
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5 |
Loaing weight |
At least 1 ton |
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6 |
Pay-off motor power |
15Kw |
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7 |
Transmission mode |
V-belt, 5 pieces |
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8 |
Motor brand |
Wuxi Hengda Brand |
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9 |
Speed control |
The rise force is synchronized with the wire drawing machine |
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10 |
Brake system |
Pneumatic brakes |
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11 |
Dancer pulley |
Diameter Φ350mm, nylon material, wear-resistant without damage to the wire surface |
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12 |
Equipment size |
2300mm×1860 mm×2500mm |
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13 |
Equipment weight |
3510KG |
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LT - 14/360 wet drawing machine |
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14 |
Machine photo |
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15 |
Inlet wire diameter range |
Φ 3.15 mm – Φ1.8mm |
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16 |
Inlet line wire strength |
≤700mpa |
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17 |
Outlet diameter (range) |
Φ1.6mm - Φ0.8mm |
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18 |
Draw number |
14 passes (1st die outside + 13 dies inside tank) |
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19 |
Maximum total reduction ratio |
80% |
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20 |
Pass compression rate |
8-15% |
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21 |
Running speed |
Max. designed speed 32m/s (low speed for heavy loads) Production speed 25-28m/s |
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22 |
Maximum tower wheel diameter |
360mm |
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23 |
Motor power |
Main motor 132Kw (variable frequency motor) |
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24 |
Motor mounting |
Motor external type |
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25 |
Die holder size |
Φ30mm x 15 (polycrystalline) |
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26 |
Cone pulley shaft arrangement form |
Two active tower wheel, four tower wheel shaft type |
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27 |
Cone pulley materials |
Coated tungsten carbide on the surface |
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28 |
Cone pulley arrangement |
Two sets of tower wheels are arranged front and back |
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29 |
Tower wheel form |
The overline tower wheel is the guide wheel structure, and the driving tower wheel is the chip solid core structure |
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30 |
Coolant |
User supply liquid (water), external circulation (the choice of lubricant will affect the mold consumption) |
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31 |
Machine direction |
From left to right |
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32 |
Take-up mode |
By spool take-up |
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33 |
1st die box |
Oil lubricating die box |
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34 |
Machine body |
Steel plate and square pipe welding machine |
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35 |
Transmission |
Synchronous belt |
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36 |
Bearing mounting |
Sealed bearing mounting |
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37 |
Bearing brand |
NSK/Japan |
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38 |
Bearing lubrication method |
Centralized oiling outside the machine (adding lithium grease) |
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39 |
Safety device |
Set practical and safe safety cover, made of stainless steel |
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40 |
Equipment dimensions |
3760mm×1800mm×1210mm |
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41 |
Equipment weight |
5690Kg |
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LD-1/450 Skin-pass machine, quantity 1 set |
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42 |
Photos |
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43 |
Capstan diameter |
Φ450mm |
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44 |
Inlet diameter |
Φ0.83mm-Φ1.63mm |
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45 |
Traction speed |
0-30 m/s, permanent magnet synchronous motor drive |
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46 |
Outlet wire diameter |
Φ0.77mm-Φ1.57mm |
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47 |
Tension control |
Universal tension control with dancer |
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48 |
Lubricant circulating |
A pump is set for lubricant circulating |
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49 |
Traction motor power |
22KW VFD motor |
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50 |
Motor drive brand |
Inovance |
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51 |
Capstan cooling |
Cooling water supplied by the final user, Water flow 0.8 ton/hour |
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52 |
Capstan surface treatment |
T.C. coated |
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53 |
Wire separate pulley |
A tilted pulley is set for seperating wires from friction |
Equipped with heating and cooling systems |
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54 |
Equipment size |
2620mm×1700 mm×1860mm |
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55 |
Equipment weight |
2280KG |
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ZWS-800 type Take-up machine |
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56 |
Machine photo |
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57 |
Pay-off spool size |
Φ800mm for CO2 wire Φ1000mm(O.D.)×Φ500mm(I.D.)×750mm for SAW |
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58 |
Take-up wire diameter |
Φ2.0mm - Φ 5.0mm for SAW wire Φ0.8mm - Φ 1.2mm for CO2 wire |
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59 |
Take-up weight |
At least 1 ton |
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60 |
Take-up motor power |
30KW variable frequency motor |
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61 |
Transmission mode |
V-belt, 5 pieces |
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62 |
Motor brand |
Wuxi Hengda |
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63 |
Speed control |
Sync with the wire drawing machine |
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64 |
Brake system |
Pneumatic brakes |
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65 |
Traverse system |
1.5KW variable frequency motor drive |
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66 |
Wire clamper |
Included |
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67 |
Wire guide pulley |
High-strength nylon pulley |
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68 |
Spool clamping & Dis-clamping |
By pneumatic device |
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69 |
Plate up & down |
By pneumatic device |
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70 |
Device size |
2400mm×1900 mm×1450mm |
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71 |
Equipment weight |
3420KG |
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